Klaipėda FEZ awarded for digitisation and red tape reduction

Klaipėda Free Economic Zone (FEZ) has received main awards in the categories of digitisation and red tape reduction in Investment Monitor’s Economic Zone Sustainable Recovery Strategies Awards, as well as additional mentions in the fields of Industry 4.0 and positive impact on the city. The awards will be presented on Wednesday during the Barcelona New Economy Week digital conference.

Klaipėda FEZ earned the overall award in the digitisation category thanks to its constant progress toward digitising the territory while developing the model of a sustainable, smart and green industrial zone as per the general EU vision. The FEZ is currently implementing or has completed projects in spheres such as smart car parking, traffic volume monitoring, the internet of things for manufacturing, green energy and others.

The other main award was received in the category of red tape reduction, with the achievement being the result of Klaipėda FEZ, the city’s municipality and Klaipėda ID working together. The ratings made note of the “green corridor”, which was completed last year and tested in practice with the new investor REHAU. This solution allows for faster issuing of construction documents for companies that invest more than 3 million euros and create at least 20 new jobs.

The awards also recognised Klaipėda FEZ’s connection to the city and its communities – the FEZ companies’ support and volunteering in the midst of the pandemic, the joint implementation alongside the city residents of an odour monitoring project and other projects. The organisers also took note of the FEZ’s initiatives in the industry 4.0 context.

According to the head of Klaipėda FEZ Eimantas Kiudulas, this recognition from Investment Monitor is a reflection of the FEZ’s persistent strategy to focus on high and higher added value operations and sustainability.

“We sometimes forget that in small countries and communities, we can more quickly and more flexibly make forward-looking decisions, which generate long-term value. This recognition should contribute to presenting Lithuania and Klaipėda to the world as being innovative, and business and innovation-friendly. We will certainly not stop in terms of promoting innovation and the reduction of bureaucracy and, together with the Klaipėda FEZ business and the city’s academic community, we will seek to further strengthen talent development, attraction and retention,” E. Kiudulas says.

Klaipėda ID head Eglė Songailienė states that the organisation is already improving and expanding the “green corridor” programme.

“Having been tested in practice, the “green corridor” has been met with growing interest from investors and intermediaries and it will continue being improved. Our next step is the optimisation of the full construction process across related institutions at the city and national levels. We are delighted to contribute to the increasingly smooth communication between business and the public sector, and even more delighted to see the results of this smooth cooperation in terms of new investors and jobs,” E. Songailienė states.

While Vida Staskonienė, the director at the Business Development department at Invest Lithuania, says that all Lithuanian free zones contribute to both investment attraction and country’s reputation.

“We are happy for the recognition Klaipeda FEZ received, as well as a modern example the zone displays. We hope that we will further showcase Lithuania as a modern and progressive country,” V. Staskonienė says.

The Investment Monitor awards were presented in a total of eight main categories this year: digitisation, COVID relief packages, local impact, new investment, red tape reduction and sustainability and environmental, social and corporate governance (ESG).

Klaipėda FEZ is the longest operating and leading free economic zone in Lithuania. Forty-five companies operate out of the 412-hectare territory, with a combined turnover of 927 million euro in 2020, with almost 478 million euro in exports.

Since Klaipėda FEZ began operating, 747 million euros have been invested in the zone with most of this sum being foreign direct investment. Over a hundred companies and almost 6,000 employees work in the territory. Investors at Klaipėda FEZ predominantly specialise in PET, electrical transport and components, food industry, industrial equipment and other spheres. Some of the companies at Klaipėda FEZ perform not only manufacturing, but also intensive scientific, research and innovation activities.

Lavango invests in a robotics solution creator in Iceland

Lavango, a manufacturer of equipment for the food industry operating in the Klaipėda FEZ, has completed an investment deal in Iceland by acquiring part of the shares of the industrial robotics company Samey. More than 600 fish, meat, grocery and other factories around the world are now using Samey systems.  

“We see that today, the food industry is, on the one hand, experiencing a massive upswing, while on the other hand, it also faces significant demand to automate production, reducing the number of workplaces that include health hazards, as well as reducing the physical workload employees face,” the head of Lavango Engineering LT, Jevgenij Sakovskij, says.

The team of engineers and IT specialists at Samey have exceptional experience in the domain of industrial robotisation. A key facet of theirs, according to J. Sakovskij, is the ability to harness the robots’ maximum potential, adapting it to a multitude of tasks in production. This is why the robots they build and incorporate into existing production processes are exceptionally efficient. They ensure this by programming, installing and maintaining them themselves remotely.  

“Meanwhile, we have an excellent ability to analyse production processes, and we have advanced skills in designing automated production lines for the food industry and in manufacturing these sophisticated devices, which is why we have been Samey’s technology partner for some time. The synergies are obvious, so it’s no surprise that closer cooperation is of great benefit to both of us, making us even more competitive, as we will now be able to offer our customers complete solutions at even better terms than before,” he says.  

This investment transaction represents a new phase of vertical strategic development and integration for the business group. Having previously invested in expanding production capacities and building an additional production facility in Lithuania, this is the first time that the group has invested in high-tech competencies.

“This year, we are preparing to bring one of our biggest inventions to market – it will be a novelty for the global market. I believe that by working together with Samey, we will make even more breakthroughs in the food industry. We have already planned out the transfer of know-how between teams, the pooling of competencies, and at the same time the optimisation of plant design, so our customers will feel this qualitative leap soon enough,” the head of Lavango Engineering LT says.

The Lavango business group, which is comprised of Lavango Engineering LT, Lavango Engineering BY, Lavango Ehf and CTi Process, has been manufacturing conveyors, screw systems, lifting mechanisms, robotised packing, refrigeration and thermal processing devices, as well as other equipment, for the food industry for more than 14 years.

The Lithuanian capital company, which has two manufacturing divisions in Europe, provides its solutions to twenty markets in Europe and Asia. Exports comprise 90% of its turnover. The company’s clients include such international corporations as Unilever and Mars, as well as Vičiūnai Group and many others. Lavango currently employs over 80 staff members.

Lidl opens its doors in Kaunas FEZ

The retail chain Lidl continues its rapid development in the Kaunas region. On 23 September, Lidl opened its doors at Raudondvario pl., Ežero g. 3, and a week later, on 30 September, a new Lidl store will be opened in the Kaunas Free Economic Zone (FEZ). 

Continuing its expansion, Lidl will open another store in the Kaunas FEZ on 30 September. The new store’s working hours will be 8:00–22:00. Lidl will be the first store operating in the Kaunas FEZ, and it will complement the internal service network for employees working here as well as also being a convenient place to shop for residents of Ramučiai or surrounding settlements and for those traveling in the direction of Jonava.  

Vytautas Petružis, CEO of the Kaunas FEZ, was pleased that the expansion of Lidl will bring additional added value to all employees of the Kaunas FEZ territory.

“Lidl’s investment in the Kaunas FEZ is important for the whole territory’s community ecosystem. This is yet another German capital project and, at the same time, the expansion of the supply of services in the internal area. As the Kaunas FEZ community grows rapidly and non-stop, the implementation of the Lidl project here creates additional added value for all existing and future employees of the territory,” said Mr Petružis. 

The staff of the new store in Ramučiai will consist of about 30 employees. Lidl, which pays one of the highest average salaries in the retail market, has an average salary of all employees (according to Rekvizitai.lt as of July 2021) amounting to €1,630.92 before tax. The area of the new store’s shopping hall will be about 1,300 m2. The whole store will have 11 cash registers – five of them will be of the standard kind and six self-service cash registers will also be installed for the convenience of buyers. 

The opening of the new store in the Kaunas FEZ will take place on 30 September at 8:00. Lidl, one of the largest retail chains in Europe, currently operates in 29 countries and has more than 11,200 stores. In total, there are 58 stores of this retail chain in 23 cities of the country – Vilnius, Kaunas, Klaipėda, Šiauliai, Alytus, Marijampolė, Kėdainiai, Telšiai, Kretinga, Mažeikiai, Tauragė, Jonava, Panevėžys, Utena, Plungė, Palanga, Elektrėnai, Visaginas, Šilutė, Radviliškis, Vilkaviškis, and Druskininkai.

DPD Lietuva invests in the Šiauliai FEZ and Telšiai

The DPD Lithuania company, which is owned by one of the largest parcel delivery networks in Europe, is set to expand its parcel distribution capacity in Lithuania. New DPD parcel distribution hubs are about to be built in the Šiauliai Free Economic Zone (FEZ) and in Telšiai adjacent to the police headquarters. The construction of the said hubs alone is set to attract investment of over EUR 4 million. They will launch in autumn 2022.

Giedrius Valuckas, the Chairman of the Board at the Šiauliai Free Economic Zone, considers DPD’s entry to be a strategic move in the process of becoming not only a significant regional industrial centre, but a logistics hub too.

“DPD will launch in the Šiauliai Free Economic Zone thanks to the cooperation among three parties: the investor, the developer and us. It is certainly very encouraging that such projects are coming to regions. We see the Šiauliai FEZ not only as an industrial, but also as a logistics hub, which integrates Šiauliai Airport and helps develop railway and road links. Therefore, DPD’s entry will result in increased synergy and serve as a basis for broadening the identity of the rapidly growing economic zone. Investment surge and the jobs to be created are critical for the growth of the region,” says Mr Valuckas.

DPD has leased a plot sized 2.8 ha in area for the construction and development of its parcel distribution infrastructure in the Šiauliai FEZ. At present, the economic zone has 20 % of its area available for investment occupied.

With the relocation of terminals to new premises in 2022, the total area of the company’s terminals will almost double, while the total number of areas designated for van and lorry loading will rise by more than 4.5 times. DPD Lithuania promises to be searching for additional labour force and is planning to create new jobs in Šiauliai and Telšiai, too.

Orion Global PET expands its solar power plant in Klaipėda FEZ

UAB Orion Global PET, the Thai group Indorama Ventures’s PET manufacturer operating in Klaipėda FEZ, has installed and launched one of Lithuania’s first solar generator fences to generate 56 kW of power. The company already prepares for its extension. The solution was implemented in cooperation with the solar energy tech company Eternia Solar LT.

The new Orion Global PET plant will produce around 55.82 MWh of green electricity a year, thus further reducing the company’s environmental footprint.

The solar fence is comprised of 156 solar panels, which do not require special maintenance and have been installed on some of the security fence surrounding the company’s territory. The new solution supplements the 300 kW solar power station installed on Orion Global Pet’s roof back in 2019. The company’s solar power plants in Klaipėda will generate around a combined 390 MWh of green electricity a year.

The company has fully tested the new power plant under real conditions. As a result, the solution is fully proven, so Orion Global PET has already launched an extension project for the solar fence, which will be completed in the first quarter of 2022.

Orion Global PET CEO Jitendra Kumar Malik says that this investment is a continued part of the Indorama Ventures group’s sustainability strategy.

“Last year, our group committed to increasing its use of renewable energy by 10% by the year 2025 through both installing power plants on roofs and on the ground and through purchasing green energy. We take pride in our Klaipėda section contributing to this goal not only in numbers but also through an innovative solution, which will offer our group experience,” J. K. Malik says.

Indorama Ventures looks to increase its use of renewable energy by 25% by the year 2030 and, through the use of more effective processes and equipment, reduce energy consumption intensity by 5% by the year 2025.

According to the head of Eternia Solar LT Andrius Džiaugys, such solar fences are popular abroad, while Lithuanian companies are only beginning to discover them now.

“Such power systems are never standard for either clients or suppliers. Therefore, when designing them, it is necessary to evaluate the surrounding environment carefully, the solution must be safe, easily maintained, generating the maximum amount of energy possible, and, of course, able to perform the traditional functions of a security fence,” A. Džiaugys says.

According to Eimantas Kiudulas, the head of Klaipėda FEZ, Orion Global PET’s example showcases that nearly all companies have room for innovation and sustainable solutions.

“Such photovoltaic fences remain a novelty in Lithuania, and so, it is excellent that our business community member will serve as a practical example and will be able to share its experience with other interested businesses. Furthermore, as we encourage business innovation and sustainable solutions, we are also always supportive of and assist the investor community in implementing such initiatives,” E. Kiudulas says.

Other Klaipėda FEZ business community members include UAB NEO GROUP, UAB Retal Baltic Films, UAB Glassbel Baltic, UAB Vingės Logistika and other companies have solar power plants on their buildings.

EKORNES-NEW PREMISES FOR MANUFACTURING

The Ekornes corporate group, which operates in the Panevėžys Free Economic Zone, is planning to enlarge its plant to 25 thousand square meters and employ 100 more professionals when the building works are completed. The company currently employs 200 members of staff in Panevėžys. 

Ekornes manufactures beds, sofas, chairs and other furniture of unique designs and exceptional comfort. The company launched its new plant in the Panevėžys FEZ back in 2019 as Lithuania was being then chosen, as an attractive country for expansion, by an increasing number of foreign companies thanks to convenient business infrastructure and a thoughtful logistics system enabling faster delivery of products to customers. Panevėžys offers excellently functioning supply chain, which is necessary for furniture manufacture. Thus the company enjoys favourable conditions helping it find new distribution channels across Europe.

Today, Ekornes products manufactured in Lithuania are sold in a variety of countries across the world. The company, which had started its business as a mattress manufacturer, manufactures furniture of extraordinary comfort these days. Ekornes is an international brand with presence in 48 countries. The company employs over 3,100 members of staff. The Ekornes brand has 19 sale units around the world and serves more than 4 thousand stores.

The Panevėžys LEZ is often chosen as a convenient place for investment by world-renowned brands because they find a full package of benefits required for successful expansion in a single place: staff with unique competencies and valuable work experience, developed business infrastructure and convenient access to existing and new markets. 

VILMERS UAB, A NEW INVESTOR IN THE ŠIAULIAI FEZ

 

Vilmers UAB, a private company, invests over EUR 20 million in the Šiauliai FEZ. The company is part of a group Neaustinių medžiagų fabrikas established by entrepreneur Stanislovas Grušas. Earthworks have already been started for a factory 42,000 sq. m in area. It is estimated that 300 new jobs will be created on completion of construction and installation of process lines. The Ministry of Economics and Innovation has granted the future company the status of a major investment project.

Investments in the new factory’s automated warehouses, robots and logistic solutions will be made. At present Vilmers UAB employs almost 500 people. When construction of the new factory in Šiauliai FEZ is completed, the number will be increased to as many as 800.

Vilmers UAB has faced the challenge of raw materials deficiency just like many other production enterprises. The prices for raw materials have spiked, as a result of which the company had to increase prices for its finished products, however, it continues operating profitably and receives many orders. In 2020, the company’s profit increased 37%; a significant growth in sales is observed this year.

The majority of Vilmers’ upholstered furniture is exported to France, Norway and Finland. It is reported that the company is increasing its product prices in order to manage exponential growth. At present, 139 furniture models are produced at the factory. A model is comprised of as many as 7 components that can be arranged according to the customer‘s wishes. In this way a basic upholstered item is developed into a number of options that can be treated as almost unique designs.

An important novelty is that the company will seek the status of an educational institution having the right to train furniture upholsterers under a special training programme. There is a great shortage of specialists in this profession in the market. The company intends to discuss this with relevant authorities in the nearest future. It is expected that on completion of training people will remain in the company – in this way, shortage of specialist workers will be avoided.

This year, two new investors came to Šiauliai FEZ: Bar Cargolift, a German manufacturer of tail lifts, and a Vilmers UAB, a company with Lithuanian capital invested that produces upholstered furniture. Good luck in attracting new investors!

 

A MODERN FURNITURE FACTORY IN THE KAUNAS FEZ

Until April of the next year, a new A ++ energy class furniture factory will be built in Kaunas Free Economic Zone, which is being built by the sustainable urban development and construction company “YIT Lietuva” on behalf of “Gerų baldų fabrikas” UAB. Investment in 2-storey 36 thousand m² of premises that will be used for storage amounts to 25 million euros.

This development project is already the second one that “YIT Lietuva” is implementing in cooperation with “Gerų baldų fabrikas”. The new building will be integrated into the general infrastructure of Kaunas FEZ, where the construction of the first furniture factory building was completed two years ago. Construction works of the factory and other engineering structures are currently in progress.

The new building will be used for the storage of already manufactured products and raw materials required for the production. Work in the factory will be organized 24/7. It is planned to create 80 jobs within four years of the warehouse opening.

“We chose the Kaunas Free Economic Zone for the new premises due to the convenient infrastructure, the possibility to distribute the management costs to two adjacent factories and the tax benefits applied to this zone. In addition, all engineering networks have already been created here, most of the connections will be made from the building already built – it is convenient and easier for us than to settle in a new place,” says Virginijus Brundza, the head of the furniture factory.

Kęstutis Vanagas, the head of the sustainable urban development company “YIT Lietuva”, says that the new premises will be distinguished by an extremely high A ++ energy class and advanced technologies that ensure a suitable microclimate: “Currently, the biggest concern when building industrial buildings is the management of energy resources. The minimum energy class set for new buildings is rising every year. In this respect, the new factory will be one of the most innovative in Lithuania with its own solar power plant on the roof.”

“I dare to say that in terms of implemented technologies, this furniture factory will be one of the most modern not only in Lithuania, but also in the whole of Europe. Although, according to its purpose, it is a typical industrial building, we strive to make the architectural solutions as environmentally friendly as possible; that the building would harmoniously merge with another adjacent factory and form a unified ensemble of the buildings of the company, which is easily identifiable and does not lose its affinity,” says Tomas Kriaučiūnas, the building architect, head of “Kita kryptis” UAB.

The building Construction works, which began this April, are being carried out using advanced methods. The building project has been prepared and is being implemented using Building Information Modelling (BIM); the amount of earthworks is measured by scanning with the help of a drone and special software; the construction works are performed using the LEAN methodology.

Source: Kaunas Free Economic Zone

BAR CARGOLIFT OPENED A PLANT IN THE ŠIAULIAI FEZ

The Šiauliai FEZ has welcomed a plant opened by Bär Cargolift, one of Europe’s largest vehicle tail lift manufacturers. It is the first manufacturing branch of this German company to open abroad, which is planning to hire up to 100 members of staff in the coming years. Its annual turnover is estimated to reach 7 million euro at the end of 2022, and up to 20 million euro, in 2025. This German investment made in Šiauliai coincided nicely with the 30th anniversary of bilateral diplomatic relations being restored between Germany and Lithuania, which is celebrated this year.

A virtual factory opening ceremony was attended by many honourable guests. It saw welcoming statements made by the Lithuanian Minister of Economy and Innovation Aušrinė Armonaitė, German Ambassador to Lithuania Matthias Sonn, Šiauliai City Mayor Artūras Visockas and the CEO of ‘Invest Lithuania’ Gediminas Koryzna.

The Bär Cargolift plant is one of the major investments both in the Šiauliai FEZ and in the region as a whole. The company is notable for engineering excellence in the automotive industry, which will draw the attention of other global players to our region too. We have been experiencing interest from Scandinavian and German companies for quite some time, but previously they used to see a shortage of this particular type of competencies in Lithuania. We believe that Bär Cargolift’s decision to invest in our region will encourage other foreign companies to follow suit,” says Giedrius Valuckas, the Chairman of the Board at the Šiauliai FEZ.

The plant has automated folding and laser cutting processes and 5 robotic component welding stations in operation.

A 9.5 thousand sq metre building, which is situated across the area of 3.5 hectares, boasts an A++ energy rating and is equipped with state-of-the-art heating systems that use minimum energy. Manufacturing operations will purchase electricity generated exclusively from renewable energy sources, with some of the necessary energy being generated by a rooftop solar power plant.

There is also a special focus on working conditions: the premises use natural daylight and eye strain free lighting, while proper ventilation and air temperature are ensured by automatic ventilation and air circulation systems.

The investments made in the Šiauliai FEZ reached 10 million euro. At present, the plant employs around 40 members of staff and is expected to increase the number to 100 at a later point. Mostly these include metalworking professionals and equipment operators. In the future, it is planned to expand the constructor division to encompass external projects and establish an IT centre to develop technological and engineering solutions concerning the smartest tail lift controls.

Mr Valuckas says that the main objective of the Šiauliai FEZ is to attract not only the investors themselves, but also new competencies that function in synergy with the existing ones, thus creating greater added value.

It is symbolic that the opening of this German capital plant coincided with the 30th anniversary of bilateral diplomatic relations being restored between Germany and Lithuania, which is celebrated this year. To mark this occasion, Šiauliai City cultural, research, sports and business bodies have been sharing their friendship experiences with German partners and are planning joint activities for the future.

The German company Bär Cargolift, which develops and manufactures vehicle tail lifts for loading goods, designed for trucks and trailers, is the second largest tail lift manufacturer in Europe. Its output is more than 15 thousand tail lifts annually. The company’s main market is Europe with operations planned to be expanded to North America, South Africa and Australia. The company’s main partners are Mercedes Benz, Volkswagen, Iveco, Scania and Schmitz Cargobull, while its European customers include McDonald’s, Coca Cola, Lidl, Aldi, Intermarche and others.

© LAFEZ visos teisės saugomos 2021